We are one of the leader players in supplies to automotive segment today. Our castings are widely used by OEMs varying from Car, Truck and Agricultural equipment manufacturers.
Incidentally, we are India’s largest manufacturer of Cylinder Heads and export our items to countries in Europe, meeting their most stringent norms of sourcing.
* Production Facility: The ACD boasts of 3 state-of –the –art foundries manufacturing Grey Cast Iron and Ductile Iron products for the Automotive Industry (including Trucks, Tractors, Earth moving equipments, Harvesters etc. with a combined production capacity of approx 70,000 MTPA. Our variety of moulding lines gives us the flexibility to produce any castings from 2kg – 700kg weight. Our different lines comprise
High Pressure Moulding Line- Box size: 2900X1300X500/500mm (Kunkel Wagner), the largest box size for a moulding line in India, especially designed for single piece casting for large axle housings
TOKYU High pressure Moulding Line Box size: 700X600X(180~250) recently installed
High Pressure Moulding Line- Box size: 1000x800x350/350 mm. (Hienrich Wagner Sinto, Germany)
Normal Jolt Squeeze Moulding Line – Box size: ARPA 660x560x260/250mm (Dhanalaxmi India)
Normal Jolt Squeeze Moulding Line – Box size: 640X 540X200/150mm (Dhanalaxmi India)
Normal Jolt Squeeze Moulding Line(WBQ5) Box size: 820X620X200/250
Normal Jolt Squeeze Moulding Line (Sarvamangala Engineers)
900X700X200/150
900X700X325/250
1000X950X250/200
1000X950X200/200
Our ACD division has witnessed tremendous growth in the past few years and is presently on an expansion mode. We recently added a High Pressure Moulding Line which has significantly enhanced our production capacity and quality capability. The associated facilities at our ACD Units include:
Induction furnace and Cupola
Core shop: Cold box, No-bake and Shell core methods
Hanger type semi-automatic Shot-blasting facility
Spray painting facility
In-house Radiography
Ultrasonic Testing Machine
Immersion Pyrometer
Optical emission Spectrometer
Sand Laboratory
Ferrous Laboratory
Image Analyzer
Chemical Laboratory
Mechanical Laboratory
Heat treatment facility
Our Automotive Machining Division at NSSL complements our mastery at casting complex castings for the automotive sector. With the latest machining set-up, NSSL -AMD gives the perfect back-up to the ACD foundries for providing its customers with quality castings duly checked and machined and in ready-to-assemble form. Its facilities include:
Plant area of 70,000 sq.ft
53 CNC Machines (including MAZAK/MAKINO HMC machines) machining 45 different types of cylinder heads and other large components v
Special Purpose Machines, Turning centres
Modern measuring instruments like: 3-D CMM, Trimos, Air Plug gauges, Bore dials etc.
* Customers
Mahindra & Mahindra
TATA (TML Drive line)
John Deere
Carraro
Oerlikon Graziano
Timken
ZF-India
Spicer
ITL (Sonalika)
Eicher Farm Equipments
Preet Tractors
Man Trucks
Escorts
TAFE
JCB
Case New Holland
* Strength
Our machining division NSSL-AMD gives us the capability to supply castings in machined ready-to-assemble form to the customers
JNIL- ACD is the only Foundry in India capable to producing very large/heavy single piece Cast Beam/Swing frame & Carriage etc
Flexibility of moulding lines gives up the capability of producing castings from 2kg-700kg
34 years in the field of foundries give us unparalleled knowledge and experience so that even the most critical castings are developed at shorter periods
JNIL is the largest supplier of Machined Cylinder Heads in India
* Quality commitment
Strict Quality Assurance using QA techniques like SPC, Pre-Control Charts
ISO 9001-2008, ISO 16949-2009 certified
* Future Plans
Installation of machining facility for large axles
Installing 2 High Pressure Moulding Lines to raise the production capacity to 90,000 MTPA
